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Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
Outboard Trailing Edge Flap Installation
Figure 401 (Sheet 5 of 7)/27-51-21-990-801
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-21
Page 408
Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
Outboard Trailing Edge Flap Installation
Figure 401 (Sheet 6 of 7)/27-51-21-990-801
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-21
Page 409
Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
Outboard Trailing Edge Flap Installation
Figure 401 (Sheet 7 of 7)/27-51-21-990-801
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-21
Page 410
Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
Outboard Trailing Edge Flap Sling Installation
Figure 402/27-51-21-990-802
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-21
Page 411
Feb 10/2006
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
TASK 27-51-21-400-801
3. Outboard Trailing Edge Flap Installation
(Figure 403)
A. References
Reference Title
27-51-00-440-801 Trailing Edge Flap System Reactivation (P/B 201)
27-51-00-860-804 Retract the Trailing Edge Flaps (P/B 201)
27-51-21-820-801 Outboard Trailing Edge Flap Adjustment (P/B 501)
27-51-28-400-802 Outboard Flap Outboard Support Aft Fairing Installation (P/B 401)
27-51-28-400-804 Outboard Flap Inboard Support Aft Fairing Installation (P/B 401)
B. Tools/Equipment
NOTE: When more than one tool part number is listed under the same "Reference" number, the
tools shown are alternates to each other within the same airplane series. Tool part numbers
that are replaced or non-procurable are preceded by "Opt:", which stands for Optional.
Reference Description
SPL-1729 Sling - Equipment, Trailing Edge Flaps
(Part #: C27052-25, Supplier: 81205, A/P Effectivity: 737-600, -700,
-700C, -700ER, -700QC, -800, -900, -900ER, -BBJ)
STD-1095 Crane - Lift, 2000 Lb Capacity, 30 Foot Height
C. Consumable Materials
Reference Description Specification
A00247 Sealant - Pressure And Environmental - Chromate
Type
BMS5-95
C00528 Compound - Corrosion Preventive, Petroleum Hot
Application (Soft Film)
MIL-C-11796,
Class III
C00913 Compound - Nondrying Resin Mix Corrosion
Inhibiting Material
BMS3-27
D00633 Grease - Aircraft General Purpose BMS3-33
D. Expendables/Parts
AMM Item Description AIPC Reference AIPC Effectivity
1 Flap assembly 27-51-21-01-055 GUN ALL
27-51-21-01-060 GUN ALL
9 Pin 27-51-24-01-010 GUN ALL
E. Location Zones
Zone Area
567 Left Wing - Outboard Flap
667 Right Wing - Outboard Flap
F. Access Panels
Number Name/Location
567BT Flap, Forward Carriage Bearing And Fitting
571AB Lower Outboard Fixed Trailing Edge Access Panel at Deflector Rib
667BT Flap, Forward Carriage Bearing And Fitting
671AB Lower Outboard Fixed Trailing Edge Access Panel
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
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Oct 10/2007
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
G. Prepare for the Installation
SUBTASK 27-51-21-220-005
(1) If you will install a different flap than the one you removed, do a check of the thickness of the
shims [95] on the inboard carriage [101] and the outboard carriage [96] .
NOTE: There is no mismatch, or alignment dimension to fixed structure that the flap is
adjusted to meet. The flap shims can be changed from the nominal dimension to meet
lateral trim tolerances.
(a) Make sure the thickness of the shims [95] is the same as it was on the previous flap.
SUBTASK 27-51-21-820-006
(2) If the shims [95] are not the correct thickness, then change the thickness of the shims [95] on the
inboard carriage [101] and the outboard carriage [96].
(a) At the outboard carriage [96], change the thickness of the shims [95]:
1) Remove the nuts [94], washers [93] and bolts [92] that attach the aft link fitting [91] to the
outboard carriage [96].
2) Add or remove shims [95] between the aft link fitting [91] and the outboard carriage [96]
to get the correct shim thickness.
3) Apply sealant, A00247 to the mating surfaces of the shims [95].
　
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