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a) Tighten the nut [73] to 330-410 pound-inches (37.3-46.3 newton-meters) if the bolt
[67] is not lubricated.
b) Tighten the nut [73] to 210-250 pound-inches 23.7-28.2 newton-meters) if the bolt [67]
is lubricated with grease, D00633 or grease, D00013.
5) Install the pin [74].
(c) Connect the adjust link [35] to the aft fairing assembly [2]:
1) Put the adjust link [35] in its location on the aft fairing assembly [2] with the washer [65],
washer [66], washer [56], bushing [61] and bushing [62].
NOTE: Install the same number of washers [65], washers [66] and washers [56] in the
same location as you removed.
2) Install the bolt [63], washer [64], washer [58] and nut [59].
3) Measure the clearance between the washer [58] and the flange on the bushing [57].
4) If the clearance is not 0.010 to 0.025 inch (0.25 to 0.64 millimeters), change the location
of the washer [65], washer [66] and washer [56]:
a) Remove the nut [59], washer [58], washer [65], washer [66], washer [56], washers
[64], bolt [63], bushing [61] and bushing [62].
b) Change the location of the washer [65], washer [66] and washer [56].
c) Install the bushing [61], bushing [62], bolt [63], washer [64], washer [65], washer
[66], washer [56], washer [58] and nut [59].
d) Make sure the clearance between the washer [58] and the flange on the bushing
[57] is in the limit of 0.010 to 0.025 inch (0.25 to 0.64 millimeters).
5) Install the pin [60] in the nut [69].
(d) Connect the adjust rod assembly [43] to the aft fairing assembly [2]:
1) Install the bushing [52], bolt [50], washer [51], washer [53] and nut [54] to attach the
adjust rod assembly [43] to the aft fairing assembly [2].
2) Install the pin [55] in the nut [54].
SUBTASK 27-51-18-420-003
(2) Install the aft fairing assembly [2]:
(a) Connect the jumper wires [23]:
1) Lift the forward end of the aft fairing assembly [2] until you can put the jumper wires [23]
on the studs.
2) Install the washers [12] and nuts [11] to attach the jumper wires [23].
3) Apply sealant, A02315 to the nuts [11].
(b) Connect the forward end of the aft fairing assembly [2] to the transmission attach fitting [10]:
1) Lift the forward end of the aft fairing assembly [2] until it aligns with the transmission
attach fitting [10].
2) Install the bushing [18], pivot bolt [16], washer [17], washer [19] and nut [20].
3) Tighten the nut [20]:
a) Tighten the nut [20] to 630-700 pound-inches (71.2-79.1 newton-meters) if the pivot
bolt [16] is not lubricated.
b) Tighten the nut [20] to 440-470 pound-inches (49.7-53.1 newton-meters) if the pivot
bolt [16] is lubricated with grease, D00633 or grease, D00013.
(c) Connect the aft end of the aft fairing assembly [2]:
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-18
Page 412
Oct 10/2007
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
1) Move the attach beam assembly [42] until it aligns with the flap track [6].
2) Install the bushing [38], bolt [36], washer [37], washer [39] and nut [40].
3) Tighten the nut [40]:
a) Tighten the nut [40] to 630-825 pound-inches (71.2-79.1 newton-meters) if the bolt
[36] is not lubricated.
b) Tighten the nut [40] to 440-530 pound-inches (49.7-53.1 newton-meters) if the bolt
[36] is lubricated with grease, D00633 or grease, D00013.
4) Install the pin [41] in the nut [40].
5) Align the drive rod assembly [34] with the main flap [33].
6) Install the bushing [29], bolt [27], washer [28], washer [30] and nut [31].
7) Install the pin [32] in the nut [31].
SUBTASK 27-51-18-820-002
(3) Do this task: Inboard Flap Support Fairing Adjustment, TASK 27-51-18-820-801.
SUBTASK 27-51-18-410-001
(4) Install the access cover [15] and access cover [21] on the forward end of the aft fairing
assembly [2]:
(a) These are the panels:
Number Name/Location
542CL Flap Support No. 3, Access Cover
542CR Flap Support No. 3, Access Cover
642CL Flap Support No. 6, Access Cover
642CR Flap Support No. 6, Access Cover
(b) Put the access cover [15] and access cover [21] in their locations on the aft fairing
assembly [2].
(c) Install the bolts [14] that attach the access cover [15] and access cover [21].
SUBTASK 27-51-18-010-003
(5) Install the tailcone assembly [26] on the aft fairing assembly [2]:
(a) Put the tailcone assembly [26] in its location on the aft fairing assembly [2].
(b) Install the bolts [25] that attach the tailcone assembly [26].
(c) Fill and aerodynamically fair the clearance between the tailcone assembly [26] and the aft
fairing assembly [2] with sealant, A02315.
H. Put the Airplane Back to Its Usual Condition
　
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