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Figure 501 (Sheet 2 of 4)/27-51-18-990-802
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Inboard Flap Support Fairing Adjustment
Figure 501 (Sheet 3 of 4)/27-51-18-990-802
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Inboard Flap Support Fairing Adjustment
Figure 501 (Sheet 4 of 4)/27-51-18-990-802
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OUTBOARD TRAILING EDGE FLAP - REMOVAL/INSTALLATION
1. General
A. This procedure has these tasks:
(1) A removal of the outboard trailing edge flap
(2) An installation of the outboard trailing edge flap.
B. This procedure includes the removal and installation of the main flap with the aft flap. You can
remove and install the main flap with the aft flap either removed or installed. For procedures to
remove and install the aft flap only, refer to (TASK 27-51-22-400-801).
C. The outboard main flap and aft flap together weigh approximately 388 pounds (176 kilograms). The
main flap alone weighs approximately 341 pounds (155 kilograms).
TASK 27-51-21-000-801
2. Outboard Trailing Edge Flap Removal
(Figure 401)
A. References
Reference Title
27-51-00-040-801 Trailing Edge Flap System Deactivation (P/B 201)
27-51-00-860-803 Extend the Trailing Edge Flaps (P/B 201)
27-51-28-000-802 Outboard Flap Outboard Support Aft Fairing Removal (P/B 401)
27-51-28-000-804 Outboard Flap Inboard Support Aft Fairing Removal (P/B 401)
B. Tools/Equipment
NOTE: When more than one tool part number is listed under the same "Reference" number, the
tools shown are alternates to each other within the same airplane series. Tool part numbers
that are replaced or non-procurable are preceded by "Opt:", which stands for Optional.
Reference Description
SPL-1729 Sling - Equipment, Trailing Edge Flaps
(Part #: C27052-25, Supplier: 81205, A/P Effectivity: 737-600, -700,
-700C, -700ER, -700QC, -800, -900, -900ER, -BBJ)
STD-1095 Crane - Lift, 2000 Lb Capacity, 30 Foot Height
C. Location Zones
Zone Area
567 Left Wing - Outboard Flap
667 Right Wing - Outboard Flap
D. Access Panels
Number Name/Location
567BT Flap, Forward Carriage Bearing And Fitting
667BT Flap, Forward Carriage Bearing And Fitting
E. Prepare for the Removal
SUBTASK 27-51-21-860-001
(1) Extend the trailing edge flaps to the 40-unit position. To extend them, do this task: Extend the
Trailing Edge Flaps, TASK 27-51-00-860-803.
SUBTASK 27-51-21-040-001
(2) Do this task: Trailing Edge Flap System Deactivation, TASK 27-51-00-040-801.
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SUBTASK 27-51-21-010-001
(3) Do this task: Outboard Flap Outboard Support Aft Fairing Removal, TASK 27-51-28-000-802.
SUBTASK 27-51-21-010-002
(4) Do this task: Outboard Flap Inboard Support Aft Fairing Removal, TASK 27-51-28-000-804.
F. Outboard Trailing Edge Flap Removal
SUBTASK 27-51-21-020-001
(1) Disconnect the skew control rods [3] from the inboard and outboard carriage [13]:
(a) Remove the nut [18], washer [17], bushing [16], washer [15] and bolt [14] that attach the
skew control rod [3] to the carriage [13].
(b) Move the skew control rod [3] away from the carriage [13].
SUBTASK 27-51-21-020-002
(2) Disconnect the aft flap drive rods [11] from the inboard and outboard drive rod attach fittings [10]:
(a) Remove the nut [8], washer [7], washer [5], bolt [4] and bushing [6] that attach the aft flap
drive rods [11] to the drive rod attach fittings [10].
NOTE: The aft flap [2] will move down approximately 2 inches when you remove the bolts
[4].
(b) Move the aft flap drive rods [11] away from the drive rod attach fittings [10].
SUBTASK 27-51-21-010-004
(3) Remove the leading edge skin panel [55] from the main flap assembly [1] forward of the inboard
carriage [12]:
(a) These are the panels:
Number Name/Location
567BT Flap, Forward Carriage Bearing And Fitting
667BT Flap, Forward Carriage Bearing And Fitting
(b) Remove the bolts [56] that attach the leading edge skin panel [55].
　
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