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D00633 Grease - Aircraft General Purpose BMS3-33
D. Expendables/Parts
AMM Item Description AIPC Reference AIPC Effectivity
1 Spoiler no. 2 27-61-11-01-005 GUN 008-099, 101-122
2 Spoiler no. 3 27-61-11-02-005 GUN 008-099, 101-122
3 Spoiler no. 4 27-61-11-03-005 GUN 008-099, 101-122
4 Spoiler no. 5 27-61-11-04-005 GUN 008-099, 101-122
12 Pin 57-42-00-04-010 GUN 008-099, 101-122
19 Pin 57-42-00-04-055 GUN 008-099, 101-122
20 Pin Not Specified
27 Actuator assembly 27-61-51-01-100 GUN ALL
36 Pin 57-42-00-04-055 GUN 008-099, 101-122
44 Pin 57-42-00-04-010 GUN 008-099, 101-122
51 Pin 57-42-00-04-055 GUN 008-099, 101-122
52 Pin Not Specified
65 Pin 57-42-00-04-055 GUN 008-099, 101-122
74 Pin 57-42-00-04-010 GUN 008-099, 101-122
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-61-11
Page 412
Oct 10/2007
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
E. Location Zones
Zone Area
210 Subzone - Control Compartment - Body Station 178.00 to Body
Station 259.50
562 Left Wing - Spoiler No. 5
563 Left Wing - Spoiler No. 4
564 Left Wing - Spoiler No. 3
565 Left Wing - Spoiler No. 2
662 Right Wing - Spoiler No. 8
663 Right Wing - Spoiler No. 9
664 Right Wing - Spoiler No. 10
665 Right Wing - Spoiler No. 11
F. Procedure
SUBTASK 27-61-11-420-001
(1) Install the flight spoiler no. 2 [1]:
(a) Put the flight spoiler no. 2 [1] in its position on the airplane.
(b) Install bolt [7] with head outboard, washer [8], bushing [9], washer [10], nut [11] and pin [12].
(c) Install bolt [14] with head inboard, washer [15] bushing [16], washer [17], nut [18] and
pin [19].
(d) Install bolt [31] with head outboard, washer [32], bushing [33], washer [34], nut [35] and
pin [36].
(e) Install nut [6] and washers [5] to connect the bonding jumper [13] to the structure.
(f) Install nut [29] and washers [28] to connect the bonding jumper [30] to the structure.
(g) Connect the rod end of the spoiler actuator assembly [27] to flight spoiler no. 2 [1]:
1) Apply grease, D00633 to the outer diameter of pin [20].
2) Install pin [20], washer [21] and nut [22].
3) Tighten nut [22] to 540-660 pound-inches (61.0-74.6 newton-meters.
4) Install bolt [23], washer [24], washer [25], and nut [26].
SUBTASK 27-61-11-420-002
(2) For flight spoiler no. 3 [2], spoiler no. 4 [3], or spoiler no. 5 [4]:
(a) Put the flight spoiler in its position on the airplane.
(b) Install bolt [39] with head outboard, washer [40], bushing [41], washer [42], nut [43] and
pin [44].
(c) Install bolt [46] with head inboard, washer [47] bushing [48], washer [49], nut [50] and
pin [51].
(d) Install bolt [60] with head outboard, washer [61], bushing [62], washer [63], nut [64] and
pin [65].
(e) Install bolt [69] with head inboard, washer [70], bushing [71], washer [72], nut [73] and
pin [74].
(f) Install nut [38] and washers [37] to connect the bonding jumper [45] to the structure.
(g) Install nut [67] and washers [66] to connect the bonding jumper [68] to the structure.
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-61-11
Page 413
Jun 10/2006
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
(h) Connect the aft end of the control rod for the spoiler position sensor from the flight spoiler
no. 3 [2]. To connect it, do, do this task: Spoiler Position Sensor Installation,
TASK 27-61-04-400-801.
(i) Connect the aft end of the control rod for the spoiler position sensor from the flight spoiler
no. 4 [3]. To connect it, do this task: Spoiler Position Sensor Installation,
TASK 22-11-27-400-801.
(j) Connect the rod end of the spoiler actuator [59] to flight spoiler no. 3 [2]:
1) Apply grease, D00633 to the outer diameter of pin [52].
2) Install pin [52], washer [53] and nut [54].
3) Tighten nut [54] to 540-660 pound-inches (61.0-74.6 newton-meters).
4) Install bolt [55], washer [56], washer [57], and nut [58].
SUBTASK 27-61-11-080-001
(3) Remove set, SPL-1745.
SUBTASK 27-61-11-860-008
(4) Do this task: Put the Spoiler Systems A and B Back to the Condition Before the Pressure
Removal, TASK 27-61-00-840-802.
SUBTASK 27-61-11-860-009
WARNING: MAKE SURE THAT PERSONS AND EQUIPMENT ARE CLEAR OF ALL CONTROL
SURFACES BEFORE YOU SUPPLY HYDRAULIC POWER. AILERONS, RUDDERS,
ELEVATORS, FLAPS, SLATS, SPOILERS, LANDING GEAR, AND THRUST REVERSERS
CAN MOVE QUICKLY WHEN YOU SUPPLY HYDRAULIC POWER. THIS CAN CAUSE
INJURY TO PERSONS AND DAMAGE TO EQUIPMENT.
　
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