(b)
Attach the shaft lever (25) with the bolt (64), the washer (63) and the nut (62) on the serrated shaft (31).
(4)
Put the mounting bracket (68) to the door structure (67) and attach it with the bolts (65), the washers (66) and the nuts (69),
NOTE : You must install the mounting bracket (68) with force to
____
compress the gas spring (27).
(5)
If removed, install the handle spring (20) as follows:
(a)
Assemble the handle spring (20) with the spring bolt (19).
(b)
Put the spring bolt (19) together with the handle spring (20) in position to the door beam 4.
(c)
Install the mounting nut (18) on the spring bolt (19) to set the handle spring (20) under pre-tension.
(6)
Attach the spring bolt (19) on the roller lever (33) as follows:
(a)
Put the fork-end of the spring bolt (19) to the roller lever (33) so that their bores align.
(b)
Install the bolt (39), the washer (51) and the nut (50) and tighten it.
(7)
Install the control rod (57) on the locking shaft lever (52) as follows:
(a) Put the lower fork-end of control rod (57) to the locking shaft lever (52) so that their bores align.
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(b)
Install the bolt (56), the washers (55) and the nut (54).
(c)
Tighten the nut (54) and safety it with the new cotter pin (53).
(8) Install the connection rod (45) on the link lever (40) as follows:
(a) Put the lower fork-end of connection rod (45) in position and install the bolt (44), the washers (43) and the nut (42).
(b) Tighten the nut (42) and safety it with the new cotter pin (41). R **ON A/C 106-149, 221-299, 301-399, 401-499,
Subtask 52-31-21-910-061-A
A. Preparation for Installation
(1)
Make sure that the parts retained from the removed component are clean and in the correct condition.
(2)
Clean the component interface and/or the adjacent area.
(3)
Do an inspection of the component interface and/or the adjacent area.
(4)
Apply a layer of the COMMON GREASE (Material No. 04-004) to:
-
the mating surfaces of the serrated shaft (31) and its splined ends
-
the shaft of the spring bolt (19)
-
the shafts of the bolts (39), (44), (49), (56) and (58)
-
the pins (24).
(5)
Apply a layer of the COMMON GREASE (Material No. 04-017) to the mating surfaces of the Maltese-cross latch (32), the roller lever
(33) and Maltese-cross lock (34)
(6)
Apply a layer of the SEALANTS (Material No. 09-018) to the mating surfaces of the mounting bracket (67).
Subtask 52-31-21-420-071-A
B. Installation of the Linkage Mechanism
(Ref. Fig. 414A/TASK 52-31-21-991-016-A)
(1) Install the serrated shaft (31) in the door structure as follows:
(a) Move the serrated shaft (31) through the lateral cutout of the cargo door into the sliding bearings of the door structure.
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(b)
During this movement, assemble the Maltese-cross latch (32), the roller lever (33) and the Maltese-cross lock (34) in the correct sequence on the serrated shaft (31).
(c)
Make sure that the attachment holes of the Maltese-cross lock
(34) and the serrated shaft (31) align.
(d)
Attach the Maltese-cross lock (34) with the bolt (35), the washer
(36) and the nut (37) on the serrated shaft (31).
(2)
Install the gas spring (27) between the mounting bracket (67) and the shaft lever (25) as follows:
(a)
Put the gas spring (27) with the washers (28) in position and attach it with the pins (24).
(b)
Safety the pins (24) with the washers (23) and the new cotter pins (22).
(3)
Assemble the shaft lever (25) with the gas spring (27) and the mounting bracket (67) on the serrared shaft (31) as follows:
(a)
Move the shaft lever (25) on the splined end of the serrated shaft (31) until their attachment holes align.
(b)
Attach the shaft lever (25) with the bolt (64), the washer (63) and the nut (62) on the serrated shaft (31).
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