(16) from the door structure (17) while you remove the door handle shaft (26).
NOTE : Record the quantity of the adjustment washers (15) and
____
(16) for easier installation.
R 1EFF : 001-049, 053-099, 101-149, 151-199, 1 52-31-21Page A472 1201-299, 301-399, 401-499, 1Aug 01/05 1 1 1CES 1R **ON A/C 001-049, 053-099, 101-105, 151-199, 201-220,
Subtask 52-31-21-020-071
B. Removal of the Linkage Mechanism WARNING : BE CAREFUL WHEN YOU REMOVE OR INSTALL THE SPRING. THE TENSION
_______
IN THE SPRING CAN CAUSE INJURY TO PERSONS.
(1)
Remove the gas spring (27) as follows:
(a)
Remove the nut (62), the washer (63) and the bolt (64) from the shaft lever (25).
(b)
Remove the nuts (69), the washers (66) and the bolts (65) from the door strucutre (67) and the mounting bracket (68).
(c)
Carefully remove the mounting bracket (67) from the door structure (68) and disassemble the shaft lever (25) from the serrated shaft (31).
(d)
Remove and discard the cotter pins (22) from the pins (24).
(e)
Remove the pins (24) and the washers (23) and (28) to disconnect the gas spring (27) from the shaft lever (25) and the mounting bracket (68).
(2)
Remove the serrated shaft (31) from the door structure (38) as follows:
(a)
Remove the nut (50), the washer (51) and the bolt (39) and disconnect the spring bolt (19) from the roller lever (33).
(b)
Remove the nut (37), the washer (36) and the bolt (35) from the Malteser-cross latch (34).
(c)
Carefully move the serrated shaft (31) rearward and collect the Maltese-cross latch (32), the roller lever (33) and the Maltese-cross lock (34).
(3)
If required, remove the handle spring (20) as follows:
(a)
Remove the mounting nut (18) from the spring bolt (19).
(b)
Remove the spring bolt (19) together with the handle spring (20) from the door beam 4.
1EFF : 001-049, 053-099, 101-105, 151-199, 1 52-31-21Page A473 1201-220, 1May 01/05 1 1 1CES 1 (c) Disassemble the handle spring (20) from the spring bolt (19).
(4)
If required, remove the connection rod (45) from the link lever (40) as follows:
(a)
Remove and discard the cotter pin (41) from the nut (42).
(b)
Remove the nut (42), washers (43) and the bolt (44).
(c)
Disconnect the lower fork-end of the connection rod (45) from the link lever (40).
(5)
If required, remove the control rod (57) from the locking shaft lever
(52)
as follows:
(a)
Remove and discard the cotter pin (53) from the nut (54).
(b)
Remove the nut (54), washers (55) and the bolt (56).
(c)
Disconnect the lower fork-end of the control rod (57) from the locking shaft lever (52).
R **ON A/C 106-149, 221-299, 301-399, 401-499,
Subtask 52-31-21-020-071-A
B. Removal of the Linkage Mechanism WARNING : BE CAREFUL WHEN YOU REMOVE OR INSTALL THE SPRING. THE TENSION
_______
IN THE SPRING CAN CAUSE INJURY TO PERSONS.
(Ref. Fig. 414A/TASK 52-31-21-991-016-A)
(1) Remove the gas spring (27) as follows:
(a)
Remove the nut (62), the washer (63) and the bolt (64) from the shaft lever (25).
(b)
Remove the nuts (68), the washers (66) and the bolts (65) from the door structure and the mounting bracket (67).
(c)
Carefully remove the mounting bracket (67) from the door structure and disassemble the shaft lever (25) from the serrated shaft (31).
(d)
Remove and discard the cotter pins (22) from the pins (24).
R 1EFF : 001-049, 053-099, 101-149, 151-199, 1 52-31-21Page A474 1201-299, 301-399, 401-499, 1Aug 01/05 1 1 1CES 1
(e) Remove the pins (24) and the washers (23) and (28) to disconnect the gas spring (27) from the shaft lever (25) and the mounting bracket (67).
(2)
Remove the serrated shaft (31) from the door structure as follows:
(a)
Remove the nut (50), the washer (51) and the bolt (39) and disconnect the spring bolt (19) from the roller lever (33).
(b)
Remove the nut (37), the washer (36) and the bolt (35) from the Malteser-cross latch (34).
(c)
Carefully move the serrated shaft (31) rearward and collect the Maltese-cross latch (32), the roller lever (33) and the Maltese-cross lock (34).
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