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R  | Shell | Harness | Harness diameter | 
R  | size | size | ----------------------------------------------------------| 
R  | code | code | Non prepared mm (in.) | Prepared mm (in.) | 
R  |-------|---------|-----------------------------|-----------------------------| 
R  | | A | 0 to 12 (0 to 0.472) | 12 to 14 (0.472 to 0.551) | 
R  | 1 |---------|-----------------------------|-----------------------------| 
R  | | B | 10 to 22 (0.393 to 0.866) | 24 to 26 (0.944 to 1.023) | 
R  |-------|---------|-----------------------------|-----------------------------| 
R  | | C | 15 to 27 (0.590 to 1.063) | 30 to 32 (1.181 to 1.260) | 
R  | 2 |---------|-----------------------------|-----------------------------| 
R  | | D | 25 to 35 (0.984 to 1.378) | 39 to 41 (1.535 to 1.614) | 
R  -------------------------------------------------------------------------------
R 
R  ---------------------------------------------------
R  | Shell | Size of permitted accessory | 
R  | size |-------------------------------------| 
R  | code | Rear face | Front face | 
R  |-----------|------------------|------------------| 
R  | 1 | 24 | 28 | 
R  |-----------|------------------|------------------| 
R  | 2 | 28 | 36 | 
R  ---------------------------------------------------

 

 Adhesive Sealant Pressure Seal - P/N Characteristics
 ABS1378
 Figure 001

 

20-43-43 Page 220-43-43 Page 3

R  C. Installation procedure 
R  (1) Materials and tools 
R  - Adhesive sealant SCOTCH 3M 5313 or DEUTSCH 609-0031-50 
R  - Self-welding tape ABS5334 or DEUTSCH 609-0032-50 
R  - Shaping tool DEUTSCH 057-0750-00 
R  - Fastening wrench DEUTSCH 057-0854-00 
R  - Dynamometric torque wrench TORQUELEADER TBN65, 1 m.daN (88.4955 
R  lbf.in) - 6.5 m.daN (47.9351 lbf.ft) or equivalent 
R  - Wrench adapter size 42 with 9 X 12 end fitting DEUTSCH 057-0853-42 
R  - Wrench adapter size 29 with 9 X 12 end fitting DEUTSCH 057-0852-29 
R  - Dynamometric torque wrench TORQUELEADER TSN55, 1.5 m.daN (11.0619 
R  lbf.ft) - 5.5 m.daN (40.5604 lbf.ft) or equivalent 
R  - Hook wrench adapter NG28 (CMS9142729637) or NG36 (CMS9142729634) 
R  - Dynamometric screwdriver with 6.35 mm (0.2500 in.) square pin (not 
R  specific) 
R  - Dynamometric torque wrench, end 6 sides 2.5 mm (0.0984 in.), 0.05 
R  m.daN (4.4247 lbf.in) (not specific) 
R  - Tape measure (not specific) 
R  - Scissors (not specific) 
R  - Rule (not specific) 
R  (2) Preparation 
R  (Ref. Fig. 002, 003) 
R  (a) Step 1: 
R  - Cut approximately 80 mm (3.1496 in.) of black adhesive sealant 
R  SCOTCH 3M 5313 or DEUTSCH 609-0031-50. 
R  (b) Step 2: 
R  - Identify the position of the panel with a colored mark 100 mm 
R  (3.9370 in.) from the panel. 
R  - At 76 mm (2.9921 in.) from the colored mark put and press the 
R  wires out flat (without overlap) in the middle of the sealant. 
R  Make sure that none of the two ends is covered. 
R  - Cut each end of the sealant 5 mm (0.1968 in.) from the wires.
R  ____NOTE : For large wire gauges, make sure there is some space 
R  between the wires to make sure that the sealant covers all 
R  the periphery of each wire. 
R  (c) Step 3: 
R  - Cover the first layer of wires with a second piece of adhesive 
R  sealant by pressing the wires. 
R  - Remove the protective tape from this sealant. 
R  - Install a new layer of wires.

 

 Adhesive Sealant Pressure Seal - Preparation
 ABS1378
 Figure 002

20-43-43 Page 4
 Apr 01/05
R

 Adhesive Sealant Pressure Seal - Preparation
 ABS1378
 Figure 003

20-43-43 Page 5
 Apr 01/05
R

R  - Do these operations as many times as necessary until all wires 
R  are installed. 
R  - Stop with an adhesive sealant piece. Do not forget to remove 
R  the protective film. 
R  (d) Step 4: 
　
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