-
FOR 6205CM install 6206CM (Ref. TASK 27-54-45-400-003) and 6204CM (Ref. TASK 27-54-45-400-002)

 -
FOR 6255CM install 6256CM (Ref. TASK 27-54-45-400-003) and 6254CM (Ref. TASK 27-54-45-400-002).

 **ON A/C 104-105,
 Subtask 27-54-49-420-054-A
 D. Installation of the Flap Track 1 Actuator 6205CM(6255CM)
 CAUTION : SUPPORT THE ACTUATOR, WHICH CAN WEIGH UP TO 10.5kg (23.2lbs).
_______ THIS WILL PREVENT DAMAGE TO THE RELATED STRUCTURE AND EQUIPMENT.
 (1)
 To align the actuator:

 (a) Turn the actuator drive, as necessary, and engage the actuator drive in the flap drive lever.

 (2)
 To install the actuator on the flap track:

 (a)
 Put the plunging joint (2) into the torque limiter.

 (b)
 Turn the plunging joint (2) until you can install the actuator assembly and the bolt holes align correctly.

 (c)
 Remove the plunging joint (2).

 (3)
 Put a countersunk washer (7) onto each of the bolts (8). Make sure that the countersink is adjacent to the head of the bolt.

 (4)
 Install one of the bolts (8) in the applicable bonding position (Ref. TASK 20-28-00-912-004):

 -
FOR 6205CM
 in the LH wing bonding position

 -
FOR 6255CM

R 1EFF : 062-099, 104-149, 151-199, 204-299, 1 27-54-49Page 445 1401-499, 1Aug 01/05 1 1 1CES 1

R  in the RH wing bonding position. 
R  (5) Install the remaining bolts (8) through the actuator and the flap 
R  track. 
R  (6) Install the nuts (9) and TORQUE in a diagonally opposite sequence to
 between 2.5 and 3.0 m.daN (18.43 and 22.12 lbf.ft). 
R  (7) Do an electrical bonding check between the flap track 1 and the 
R  applicable bolt (Ref. TASK 20-28-00-869-002): 
R  - FOR 6205CM 
R  in the LH wing bonding position 
R  - FOR 6255CM 
R  in the RH wing bonding position. 
R  (8) Seal the applicable bolt (8), the countersunk washer (7) and the nut 
R  (9) in the bonding position (Ref. TASK 20-28-00-912-004): 
R  - FOR 6205CM 
R  in the LH wing bonding position 
R  - FOR 6255CM 
R  in the RH wing bonding position. 
R  (9) Apply a thin layer of STRUCTURE PAINTS (Material No. 16-021) when the 
R  sealant you applied before is cured. 
R  (10) Apply a layer of STORAGE PRESERVATION (Material No. 15-007) to the 
R  remaining bolts (8), the countersunk washers (7) and the nuts (9). 
R  (11) Install the plunging joint (2) and the universal joint (3) so that 
R  the flanges align with the torque shafts (1) and (4). 
R  (12) Install the torque shafts (1) and (4): 
R  - FOR 6205CM 
R  install 6206CM (Ref. TASK 27-54-45-400-003) and 6204CM (Ref. TASK 
R  27-54-45-400-002) 
R  - FOR 6255CM 
R  install 6256CM (Ref. TASK 27-54-45-400-003) and 6254CM (Ref. TASK 
R  27-54-45-400-002). 
R  (13) Open the bottom vent cover (11). 
R  (14) Put the 4mm (0.1574 in.) dia. rod through the vent into each hole of 
R  the bearing to make sure the holes are not blocked. 
R  (15) Close the bottom vent cover (11). 

R 1EFF : 104-105, 1 27-54-49Page 446 1 1 May 01/05 1 1 1CES 1

R  **ON A/C 301-399, 
R  Subtask 27-54-49-420-054-C 
R  D. Installation of the Flap Track 1 Actuator 6205CM(6255CM) 
R  CAUTION : SUPPORT THE ACTUATOR, WHICH CAN WEIGH UP TO 10.5kg (23.2lbs)._______ 
R  THIS WILL PREVENT DAMAGE TO THE RELATED STRUCTURE AND 
R  EQUIPMENT. 
R  (1) To align the actuator: 
R  (a) Turn the actuator drive, as necessary, and engage the actuator 
R  drive in the flap drive lever. 
R  (2) To install the actuator on the flap track: 
R  (a) Put the plunging joint (2) into the torque limiter. 
R  (b) Turn the plunging joint (2) until you can install the actuator 
R  assembly and the bolt holes align correctly. 
R  (c) Remove the plunging joint (2). 
R  (3) Put a countersunk washer (6) onto each of the five bolts (5). Make 
R  sure that the countersink is adjacent to the head of the bolt. 
R  (4) Install one of the bolts (5) in the applicable bonding position 
　
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