(b)
 Deburr the edges with an emery cloth, grade 80-120.

 (c)
 Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

 (d)
 Fill the

 -
BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115) or

 -
BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115A)

 EFF : ALL

25-00-00Page 850

 or
 -BONDING AND ADHESIVE COMPOUNDS (Material No. 08-115B) into the prepared area.
 NOTE : Obey the manufacturer's instructions.
____
 (e)
 When the adhesive is cured, use an emery cloth, grade 80-120 to make e repair area smooth.

 (f)
 Drill a hole into the filler:
 - +0.5 mm (+0.02 in) longer than the length,
 - +0.5 mm (+0.02 in) wider than the flange diameter

 of the insert you want to install.

 (g)
 Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

 (2) Install the insert.
 (a)
 Install the new insert and hold it in position with the
 positioning washer (part of the new insert).

 (b)
 If necessary put BONDING AND ADHESIVE COMPOUNDS (Material No. 08-074) on the opposite side of the positioning washer (for insert through).

 (c)
 Use a SYRINGE and fill the area around the insert through the injection hole with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) until the adhesive flows out of the overflow hole.

 NOTE : Obey the manufacturer's instructions.
____
 (d)
 When the adhesive is cured, remove the positioning washer and if necessary the masking tape.

 (e)
 Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

 (3) If necessary do the repair of the decor-foil (Ref. TASK 25-00-00-350-001).
 EFF : ALL

25-00-00Page 851
Aug 01/05
R
 CES

R  Metal Inserts in Honeycomb Core Panel Figure 809/TASK 25-00-00-991-029- 12 (SHEET 1)
 EFF :  ALL  25-00-00 Page 852 Aug 01/05
 CES 

R  Metal Inserts in Honeycomb Core Panel Figure 809/TASK 25-00-00-991-029- 22 (SHEET 2)
 EFF :  ALL  25-00-00 Page 853 Aug 01/05
 CES 

 Subtask 25-00-00-350-070
 B. Repair of Special Insert Nut Attachment R (Ref. Fig. 809/TASK 25-00-00-991-029)
 (1) Preparation for Installation
 (a)
 Remove the damaged insert and/or the unwanted material from the panel.

 (b)
 Deburr the edges with an emery cloth, grade 80-120. CAUTION : SOME PLASTICS AND RUBBER-BASE MATERIALS ARE ATTACKED BY

_______
 HYDROCARBON SOLVENTS.

 CAUTION : DO NOT USE METHANOL OR ENGINE TITANIUM PARTS COULD BE
_______
 DAMAGED.

 (c)
 Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

 (d)
 Apply the filler STRUCTURE PAINTS (Material No. 16-053) to the prepared area.

 NOTE : Obey the manufacturer's instructions.
____
 (e)
 When the adhesive is cured, use an emery cloth, grade 80-120 to make the repair area smooth.

 (f)
 Drill a hole into the filler +0.5 mm (+0.02 in) wider than the flange diameter of the insert you want to install.

 (g)
 Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

 (2) Install the insert.
 (a)
 Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) to the mating surface of the new insert and put it in position.

 (b)
 Make sure that the insert is smooth and level with the surface of the component.

 (c)
 If necessary hold the insert in position with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-074).

 EFF : ALL

25-00-00Page 854

 (d)
 When the adhesive is cured, remove the masking tape. NOTE : Obey the manufacturer's instructions.

____

 (e)
 Clean the area with CLEANING AGENTS (Material No. 11-010) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).

 (3)
 If necessary do the repair of the decor-foil (Ref. TASK 25-00-00-350-001).

 (4)
 Install the new screw (refer to the related IPC of the component).
　
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