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FLIGHT MANUAL.
AIRCRAFT
Servicing DA 40 Series
AMM
Page 2
20 Sep 2007 12-10-00 Doc # 6.02.01
Rev. 5
Brake Fluid
(on Co-Pilot's
Brake Pedals)
Engine Oil
Fuel
Fuel
Tire Air (LH and RH)
Tire Air
Brake Fluid
(on Co-Pilot's
Brake Pedals)
Engine Oil
Fuel
Fuel
Tire Air (LH and RH)
Tire Air
Gearbox Oil
Coolant
Figure 1: Replenishment Points, Lycoming Version
Figure 2: Replenishment Points, TAE Version
AIRCRAFT
DA 40 Series
AMM
Servicing
Doc # 6.02.01
Rev. 5 12-10-00 Page 3
20 Sep 2007
A. Refueling
Detail Steps/Work Items Key Items/References
(1) Turn the engine off.
(2) Ground the airplane electrically. At the unpainted area on the step, left
or right.
(3) Ground the refueling vehicle electrically.
(4) Remove the fuel filler cap.
(5) Refuel the airplane.
(6) Install the fuel filler cap. Make sure that the fuel filler cap is
locked.
(7) Do items 4 to 6 for the other wing.
(8) Remove the ground cable from the airplane.
(9) Remove the ground cable from the refueling
vehicle.
B. Defueling
Detail Steps/Work Items Key Items/References
(1) Ground the airplane electrically. At the unpainted area on the step, left
or right.
(2) Put a container below the drain valve. Make sure you have enough containers
to hold the fuel.
(3) Open the drain valve.
(4) When the fuel stops draining, close the drain
valve.
(5) If necessary, do items 2 to 4 for the other wing.
(6) Remove the ground cable from the airplane.
AIRCRAFT
Servicing DA 40 Series
AMM
Page 4
20 Sep 2007 12-10-00 Doc # 6.02.01
Rev. 5
3. Fuel Contamination Test
Do this test each day you operate the airplane. Test fuel from both the wing tanks.
A. Equipment
Item Quantity Part Number
Glass Container. 1 Commercial
B. Fuel Contamination Test Procedure
Detail Steps/Work Items Key Items/References
(1) Put the glass container under the drain valve in
one wing.
(2) Open the drain valve.
(3) When the container is half full, close the drain
valve.
(4) Let the fuel in the glass container stand for 1
minute.
(5) Examine the fuel:
S It must be pale-blue or green (AVGAS).
% S It must be clear (JET A1 or Diesel Fuel).
S Look specially for small drops of water in the
bottom of the glass container.
S Look for small particles of solid material.
If you find any contamination of the fuel
you must do the test again. If you still
find contamination after three tests, you
must drain the tank. Flush the tank and
fill it with clean fuel.
(6) Repeat steps (1) to (5) for the drain valve in the
other wing.
(7) Repeat steps (1) to (5) for the drain valve at the
gascolator.
Below the front fuselage.
AIRCRAFT
DA 40 Series
AMM
Servicing
Doc # 6.02.01
Rev. 5 12-10-00 Page 5
20 Sep 2007
4. Engine Oil System
WARNING: ENGINE OPERATION WITH NO ENGINE OIL (OR VERY LOW OIL
LEVEL) WILL CAUSE ENGINE MALFUNCTION OR FAILURE.
The engines installed in the DA 40 have a wet-sump oil system. The oil capacities are given in the
following table:
Engine
installed
Oil Sump Capacity Minimum Safe Quantity
[liters] [US qts] [liters] [US qts]
Lycoming 7.6 8.0 3.8 4.0
TAE 6.0 6.3 4.5 4.8
A panel in the top cowling gives access to the filler (Figures 1 and 2).
The oil filler cap has a dip-stick attached. The Lycoming dip-stick is marked in US Quarts. The TAE
dip-stick has only minimum and maximum markings.
Some oil consumption is normal. Measure the oil contents before each flight (or engine ground run-up).
If necessary, fill the sump to the correct level.
AIRCRAFT
Servicing DA 40 Series
AMM
Page 6
20 Sep 2007 12-10-00 Doc # 6.02.01
Rev. 5
A. Replenish the Engine Oil System
Detail Steps/Work Items Key Items/References
(1) Open the access panel in the top cowling.
(2) Release the oil filler cap.
(3) Measure the oil contents.
S Remove the filler cap with the dip-stick.
S Clean the oil dip-stick.
S Install the filler cap.
S Remove the filler cap again.
S Read the oil contents from the dip-stick.
The dip-stick is part of the filler cap.
CAUTION: USE ONLY THE CORRECT ENGINE OIL. REFER TO CHAPTER 2 OF
THE AIRPLANE FLIGHT MANUAL FOR THE CORRECT ENGINE OIL
SPECIFICATIONS. IF YOU DO NOT USE THE CORRECT ENGINE
OIL, THE ENGINE CAN BE DAMAGED.
(4) If necessary, fill the oil system to the correct level.
　
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