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Before starting a check, complete the requirements of Paragraphs 2 and 3 of the checklist.
Do all the applicable tasks on the checklist.
Note: For maintenance of airplanes registered in the USA, do the items marked X and
the items marked X* in the Maintenance Checklist.
For maintenance of airplanes registered in other countries, do only the items
marked X in the Maintenance Checklist.
Note: The interval columns "50", "100", "200", and "1000" are used for maintenance
items which must be done at intervals of 50, 100, 200, or 1000 flight hours. The
interval column "time" is used for maintenance items which must be done at certain
calendar time intervals.
Note: Where an interval is given in both flight time and calendar years, the limit which is
reached first must be applied.
Note: Some inspection items must be done at other intervals than the standard intervals
(50, 100, 200, or 1000 hrs.). In these cases, the maintenance interval is shown in
the column for the next shorter interval instead of an X. For example, an item
which must be done every 400 hours is identified by the words "400 hrs." in the
200 hrs. column.
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 2
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
All of the applicable items must be signed by authorized maintenance personnel. Record the
completion of the check in the airplane log book. Complete a copy of the Maintenance Report (refer
to Paragraph 5).
The Maintenance Checklist is divided into zones. The zones are:
A. Engine Compartment
All items forward of the firewall. It includes the cowlings and the propeller.
B. Front Fuselage
All items on the outside of the front fuselage from the firewall to the trailing edge of the wing. It
includes the nose landing gear, the main landing gear, the canopy and rear door.
C. Cockpit
All items inside the fuselage shell from the aft face of the firewall to the aft face of the rear main
bulkhead. It also includes the internal parts of the brake system.
D. Center Fuselage, Internal
All items inside the fuselage shell below the rear seats from the aft face of the rear main bulkhead
to the baggage compartment. It includes the control systems on the aft main bulkhead and the
baggage compartment.
E. Rear Fuselage
All items on the outside of the fuselage from the trailing edge of the wing to the front of the vertical
stabilizer.
F. Tail
All items of the fuselage aft of the rear fuselage, vertical stabilizer and horizontal stabilizer.
G. Wings
All items on the left and right wings. It includes the ailerons, flaps and Pitot head.
H. General
Those items which include more than one zone at the same time. It includes items such as control
checks which need one person in the cockpit and another person at the control surface.
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-20-00 Page 3
20 Sep 2007
3. 5 Hour Engine Check (TAE)
The 5 hour engine check must only be done on the TAE 125 Diesel engine at 5 hours since new.
Do the 5 hour engine check with reference to the checklist for the 5 hour engine check in this Section.
Do all the tasks on the checklist. All items must be signed by TAE authorized maintenance personnel
(refer to Note in Paragraph 1). Record the completion of the 5 hour engine check in the engine log
book and in the airplane log book.
4. 2000 Hour Structural Check
Do the 2000 Hour Structural Check with reference to the checklist for the 2000 Hour Structural Check
in this Section. Do all the tasks on the checklist. All items must be signed by authorized maintenance
personnel. Record the completion of the 2000 Hour Structural Check in the airplane log book.
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 4
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
Intentionally left blank
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-20-00 Page 5
20 Sep 2007
Maintenance Practices
Maintenance Checklist DA 40
1. General
Enter the applicable data in the blocks below:
Registration : _________________ Date : _________________
Airplane S/N : _________________
Engine Type : 9 Lycoming 9 TAE
Engine S/N : _________________
Airplane
Operating Hours : _________________
Engine hours,
TTSN/TSMOH : _________________
Check : _________________
(50, 100, 200, 1000 hr, Annual Inspection)
2. Preparation
% CAUTION: OBSERVE THE COMPONENT TIME LIMITS STATED IN SECTIONS
　
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