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Engine Controls
AMM

DA 40 Series

Detail Steps/Work Items  Key Items 
(11)  Release the engine control assembly: S Loosen the throttle friction adjuster until the adjuster is disconnected from the shaft. S Remove the four cross-head screws which attach the engine control lower-cover-plate to the engine control assembly. S Remove the two hex-headed bolts from the top of the upper-cover -plate. S Lift and support the engine control assembly clear of the center console.  Pull and hold the throttle friction adjuster clear. Make sure you do not pull on the control cables. 
(12)  Disconnect the eye-end fitting from the throttle control lever: S Remove the nut, two washers and bolt which attaches the eye-end to the lever. 
(13)  Remove the eye-end fitting from the throttle cable: S Loosen the lock-nut for the eye-end. S Remove the eye-end from the cable. 
(14)  Release the control cable from the support bracket at the control assembly: S Remove the rear adjusting-nut and washer from the cable outer-sheath. S Move the cable forward and clear of the support bracket. S Remove the front adjusting-nut and washer from the cable outer-sheath.  Make a note of the cable adjustment! 

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AMM

Detail Steps/Work Items  Key Items 
(15)  Pull the control cable through the firewall, from the engine-bay side, and clear of the airplane. 

B. Install the Throttle Bowden Cable
Detail Steps/Work Items  Key Items 
(1)  Put the throttle Bowden cable through the firewall.  Refer to Figure 2. 
(2)  Put the throttle Bowden cable through the bracket at the engine control assembly: S Install the 2 nuts which hold the Bowden cable to the bracket. 
WARNING: IF YOU DO AN ADJUSTMENT OF A CONTROL CABLE YOU MUST MAKE SURE THAT THE CONTROL CABLE IS IN SAFETY. IF YOU DO NOT DO THIS, THE CONTROL CABLE CAN DISCONNECT. THIS CAN CAUSE DEATH OR INJURY TO PERSONS. 
(3)  Install the eye end onto the Bowden cable at the engine control assembly in the cockpit.  Use a piece of lock-wire to make sure that the eye-end has been installed correctly. 
(4)  Install the eye end to the throttle control lever in the cockpit: S Install the bolt, two washers and the nut.  Refer to Figure 2. Torque to 1.6 Nm (1.2 ft.lb). 

Page 204 Doc # 6.02.01 09 Jan 2003 Rev. 4
76-00-00
Engine Controls
AMM

DA 40 Series

Detail Steps/Work Items  Key Items 
(5)  Install the engine control assembly: S Do a check for loose articles. S Move the engine control assembly into position in the center console. S Loosely attach the knob for the throttle friction adjuster. S Install the four cross head screws which attach the lower-cover-plate to the center console. S Install the two hex-headed bolts which attach the upper-cover-plate to the center console.  Specially in the center console. Make sure all the control cables take up the correct position. 
(6)  Install the knob on the fuel selector valve: S Move the cover plate into position over the selector valve. S Push the selector knob onto the valve shaft. S Install the cross-head screw which attaches the knob to the shaft. 
(7)  Put the Bowden cable through the bracket at the bottom of the engine: S Install the two nuts which hold the Bowden cable to the bracket. 
(8)  Install the eye end to the Bowden cable at the engine  Use a piece of lock-wire to make sure that the eye-end has been installed correctly. 

76-00-00
AMM

DA 40 Series

Detail Steps/Work Items  Key Items 
(9)  Install the eye end to the injector throttle lever: S Put the bolt through the throttle lever form the injector side. S Install a washer on the bolt. S Put the eye end on the bolt. S Install a second washer on the bolt. S Attach the nut to the bolt. Tighten the assembly.  Torque 1.6 Nm (1.2 ft.lb). 
　
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