Doc # 6.02.01 Page 219
71-02-00
DA 40 Series AMM
DA 40 F
Detail Steps/Work Items Key Items/References
(25) Connect the mixture control cable at the carburetor: S Move the cable into position through the rubber grommets in the engine cooling baffles. S Install the top adjustment nut and washer onto the control cable outer sheath. S Push the cable through the support bracket at the bottom of the engine. S Install the bottom adjustment nut and washer on to the control cable outer sheath. Tighten the nut.
(26) Install the cable eye end onto the mixture cable: S Install the lock-nut on the cable. S Install the eye end on the cable. S Tighten the lock-nut. Use a piece of lock-wire to make sure that the eye end is installed correctly.
(27) Connect the mixture control cable eye end to the mixture lever at the fuel injector: S Move the long bolt into position in the mixture lever. S Install the spacer on the long bolt. S Install the eye end on the long bolt. S Install the nut and washer on the long bolt. Tighten the nut. From inboard.
(28) Move the mixture control lever in the cockpit between RICH and LEAN CUT-OFF. The mixture control must be smooth in operation with no restrictions.
(29) Do a test for the correct operation of the mixture control. Refer to Section 76-02.
DA 40 Series AMM
DA 40 F
Detail Steps/Work Items Key Items/References
(30) Install the engine exhaust assembly: S Move the exhaust manifold into position on the cylinder head studs. S Install the eight washers and nuts on the cylinder head studs. S Tighten the nuts. Use new gaskets! Use new washers and nuts.
(31) Install the flexible hose between the cabin heat control valve and the exhaust heat exchanger: S Move the flexible hose into position. S Install and tighten the worm-drive clamps.
(32) Install the air inlet and cooling hoses for the oil cooler and generator: S Move the air inlet and hoses into position. S Attach the flexible hose to the generator cooling duct. S Install and tighten the worm-drive clamp at the generator cooling duct. S Attach the flexible hose to the oil cooler duct. S Install and tighten the worm-drive clamp at the oil cooler duct.
(33) Install the exhaust gas temperature probe: S Install the No. 1 cylinder sensor in the No. 1 exhaust manifold. S Install the worm-drive clamp. S Hold the cable in the correct position with cable ties and P-clamps. Do this item for each probe.
(34) Connect the electrical plugs to the left magneto and to the right magneto. Make sure the ignition switch is set to OFF.
(35) Install the spark plugs in the cylinder heads. Torque: 47.5 Nm (35 ft.lb).
Doc # 6.02.01 Page 221
71-02-00
DA 40 Series AMM
DA 40 F
Detail Steps/Work Items Key Items/References
(36) Install the left ignition harness: S Move the left ignition harness into position on the left magneto. S Install the three screws which attach the harness to the ignition. S Connect the ignition cables to the spark plugs. Make sure that the cap is seated correctly. Make sure that the ignition cables are connected to the correct plugs. Torque: Hand-tight then 1/16 to 1/8 turn with a wrench.
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