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(1)  Make sure that the engine is safe: S Set the ELECTRIC MASTER key switch to OFF. S Set the ENGINE MASTER switch to OFF. S Set the power lever to IDLE. 
(2)  Remove the engine top cowling.  Refer to Section 71-11. 
(3)  Disconnect the airplane main battery.  Refer to Section 24-34. 
(4)  Remove the cover from the relay junction box. 
(5)  Disconnect the cables and bus strip from the glow relay.  Make a note of the position of the cables. 
(6)  Remove the screws, washers and nuts that attach the relay. 
(7)  Remove the glow relay from the airplane. 

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DA 40 Series

Detail Steps/Work Items  Key Items/References 
WARNING: MAKE SURE THAT THE ENGINE IS SAFE BEFORE YOU DO ANY WORK ON THE STARTER SYSTEM. IF THE ENGINE STARTS THE PROPELLER CAN CAUSE INJURY OR DEATH. 
(1)  Make sure that the engine is safe: S Set the ELECTRIC MASTER key switch to OFF. S Set the ENGINE MASTER switch to OFF. S Set the power lever to IDLE. 
(2)  Put the glow relay in position in the relay junction box. 
(3)  Install the screws, washers and nuts that attach the relay. 
(4)  Connect the cables and bus strip to the glow relay.  Refer to the wiring diagrams and the notes you made during removal. 
(5)  Install the cover to the relay junction box. 
(6)  Connect the airplane main battery.  Refer to Section 24-34. 
(6)  Install the engine top cowling.  Refer to Section 71-11. 
(7)  Do an engine ground run-up.  Refer to Section 71-01. 

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% TABLE OF CONTENTS % % CHAPTER 81 % TURBINES % 1. General ..............................................1 % 2. Description............................................1 % Maintenance Practices % 1. General ............................................201 % 2. Remove/Install the Intercooler ...........................201
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% CHAPTER 81 % TURBINES % 1. General
% This Chapter tells you about the turbo-charging system of the TAE 125 Diesel engine.
% 2. Description
% The air intake system has an air filter located on the right of the engine compartment, just forward of % the firewall. The filter attaches to the bottom of an alternate air valve. The alternate air valve also has % an inlet direct from the engine compartment. A flap in the valve can select either filtered air or warm, % unfiltered air. Refer to Section 71-61 for more data on the air filter and alternate air valve.
% The outlet from the alternate air valve connects to the turbo-charger. The turbo-charger compresses % the air. This makes the air hot. The outlet from the turbo-charger connects to an intercooler.
% The intercooler is located on the right of the engine. It attaches to the engine mounting frame.
% The outlet from the intercooler connects to the engine inlet manifold. A manifold pressure sensor and % a manifold temperature sensor attach to the outlet pipe from the intercooler.
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% Maintenance Practices % 1. General
% This Section tells you how to remove/install the intercooler.
　
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