Doc # 6.02.01 Page 17
Rev. 4 09 Jan 2003
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Maintenance Checks
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27. Examine the cable ties and all electrical connectors. S Look specially for rub marks and damage. S Pull lightly to make sure they are not loose. X X X X
28. Examine the TAE cable harness. S Look specially for rub marks and damage. S Pull lightly to make sure it is not loose. X X X X
29. Examine the fuel, oil and coolant hoses. S Look specially for signs of leakage and damage. S Make sure the hoses are correctly attached. X X X X
30. Replace oil, fuel and coolant hoses. 5 yrs.
31. Examine the oil breather line and overboard vent. Look specially for blockage. X X
32. Examine the oil radiator. S Look specially for leakage and damage. S Make sure the cooling fins are not blocked. X X
33. Examine the air intake and turbo-charging system. Look specially at these items: S Air filter (Refer to Section 71-61). S Hose from air filter to turbo-charger. S Turbo-charger. On the pressure side of the turbo-charger: S Hoses and hose clamps. S Aluminum pipes. S Wiggins clamp and O-rings. S Intercooler. X X X X
Page 18 Doc # 6.02.01 09 Jan 2003 Rev. 4
05-20-00
AMM
Maintenance Checks
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DA 40 Series
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Inspection Items (TAE engine only) 50 100 200 1000 Time Initials
34. Replace the air filter. X X
35. Pressure-test the coolant system (3 bar = 44 psi). S Look specially for leakage. X X X X
36. Check cooling system for leaks. Look specially at these items: S Hoses and hose clamps. S Aluminum pipes. S 2 radiators. X X X X
37. Examine the alternate air valve assembly. (Refer to Section 71-61). X X X X
38. Examine the power lever. S Check for damage. S Check full travel (0-100%) with TAE diagnostic software. X X
39. Measure axial play of propeller shaft. Maximum allowable: 0.4 mm (0.016 in). X X X X
40. Replace the micro filter in the CSU. X X X X
41. Examine the engine mounts. Look specially for: S Cracks or corrosion. S Incorrect attachment and poor condition of the mounting bolts. S Deterioration of the shock mounts. S Incorrect torque value. (Refer to Section 71-21). X X
42. Replace the crankshaft vibration dampers. 500 hrs. X
43. Replace the engine shock mounts. X
44. Service the ECU. 5 yrs.
Doc # 6.02.01 Page 19
Rev. 4 09 Jan 2003
05-20-00
Maintenance Checks
AMM
% (3) Propeller
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DA 40 Series
100 hr items marked X* apply to US registered airplanes only Interval
Inspection Items 50 100 200 1000 Time Initials
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