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Structural failures which result from overloading may be dramatic and catastrophic, but more often they affect structural components progressively in a manner that is difficult to detect and expensive to repair. Habitual overloading tends to cause cumulative stress and damage that may not be detected during preflight inspections and result in structural failure later during completely normal operations. The additional stress placed on structural parts by overloading is believed to accelerate the occurrence of metallic fatigue failures.
A knowledge of load factors imposed by flight maneuvers and gusts emphasizes the consequences of an increase in the gross weight of an aircraft. The structure of an aircraft about to undergo a load factor of 3 Gs, as in recovery from a steep dive, must be prepared to withstand an added load of 300 pounds for each 100-pound increase in weight. It should be noted that this would be imposed by the addition of about 16 gallons of unneeded fuel in a particular aircraft. FAA-certificated civil aircraft have been analyzed structurally and tested for flight at the maximum gross weight authorized and within the speeds posted for the type of flights to be performed. Flights at weights in excess of this amount are quite possible and often are well within the performance capabilities of an aircraft. This fact should not mislead the pilot, as the pilot may not realize that loads for which the aircraft was not designed are being imposed on all or some part of the structure.
In loading an aircraft with either passengers or cargo, the structure must be considered. Seats, baggage compartments, and cabin floors are designed for a certain load or concentration of load and no more. For example, a light
4-38
Down load on tail
StrongerCGDown load on tailLighterCGCenter of liftForward CGAFT CGLoad imposed by tailGross weightLoad imposed by tailGross weight
Figure 4-55. Effect of load distribution on balance.
plane baggage compartment may be placarded for 20 pounds because of the limited strength of its supporting structure even though the aircraft may not be overloaded or out of CG limits with more weight at that location.
Effect of Weight on Stability and Controllability
Overloading also effects stability. An aircraft that is stable and controllable when loaded normally may have very different flight characteristics when overloaded. Although the distribution of weight has the most direct effect on this, an increase in the aircraft’s gross weight may be expected to have an adverse effect on stability, regardless of location of the CG. The stability of many certificated aircraft is completely unsatisfactory if the gross weight is exceeded.
Effect of Load Distribution
The effect of the position of the CG on the load imposed on an aircraft’s wing in flight is significant to climb and cruising performance. An aircraft with forward loading is “heavier” and consequently, slower than the same aircraft with the CG further aft.
Figure 4-55 illustrates why this is true. With forward loading, “nose-up” trim is required in most aircraft to maintain level cruising flight. Nose-up trim involves setting the tail surfaces to produce a greater down load on the aft portion of the fuselage, which adds to the wing loading and the total lift required from the wing if altitude is to be maintained. This requires a higher AOA of the wing, which results in more drag and, in turn, produces a higher stalling speed.
With aft loading and “nose-down” trim, the tail surfaces exert less down load, relieving the wing of that much wing loading and lift required to maintain altitude. The required AOA of the wing is less, so the drag is less, allowing for a faster cruise speed. Theoretically, a neutral load on the tail surfaces in cruising flight would produce the most efficient overall performance and fastest cruising speed, but it would also result in instability. Modern aircraft are designed to require a down load on the tail for stability and controllability.
A zero indication on the trim tab control is not necessarily the same as “neutral trim” because of the force exerted by downwash from the wings and the fuselage on the tail surfaces.
The effects of the distribution of the aircraft’s useful load have a significant influence on its flight characteristics, even when the load is within the CG limits and the maximum permissible gross weight. Important among these effects are changes in controllability, stability, and the actual load imposed on the wing.
Generally, an aircraft becomes less controllable, especially at slow flight speeds, as the CG is moved further aft. An aircraft which cleanly recovers from a prolonged spin with the CG at one position may fail completely to respond to normal recovery attempts when the CG is moved aft by one or two inches.
It is common practice for aircraft designers to establish an aft CG limit that is within one inch of the maximum which allows normal recovery from a one-turn spin. When certificating an aircraft in the utility category to permit intentional spins, the aft CG limit is usually established at a point several inches forward of that permissible for certification in the normal category.
　
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