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fuselage.
(6) Install the wheel fairing:
S Put the 2 halves in position.
S Install the 3 LH and 3 RH mounting screws.
S Install the 6 screws which hold the fairing
halves together.
AIRCRAFT
DA 40 Series
AMM
Landing Gear
Doc # 6.02.01
Rev. 5 32-40-00 Page 205
20 Sep 2007
4. Remove/Install a Brake Master Cylinder
A. Remove a Brake Master Cylinder
Detail Steps/Work Items Key Items/References
WARNING: DO NOT GET BRAKE FLUID ON YOU. BRAKE FLUID CAN CAUSE
DISEASE.
CAUTION: CLEAN UP SPILT BRAKE FLUID IMMEDIATELY. BRAKE FLUID CAN
DAMAGE PAINT AND OTHER MATERIAL.
(1) Disconnect the brake pipe(s) from the brake
master cylinder.
Catch the brake fluid. Put caps on all
connections.
Refer to Figure 3.
(2) Remove the top pivot pin.
S Remove the cotter pin.
S Remove the washer.
S Remove the pivot pin.
(3) Release the bottom pivot pin.
S Remove the cotter pin.
S Remove the washer.
S Move the master cylinder sideways off the
pivot pin.
(4) Lift the master cylinder from the rudder pedal
assembly.
AIRCRAFT
Landing Gear
DA 40 Series
AMM
Page 206
20 Sep 2007 32-40-00 Doc # 6.02.01
Rev. 5
B. Install a Brake Master Cylinder
Detail Steps/Work Items Key Items/References
WARNING: DO NOT GET BRAKE FLUID ON YOU. BRAKE FLUID CAN CAUSE
DISEASE.
CAUTION: CLEAN UP SPILT BRAKE FLUID IMMEDIATELY. BRAKE FLUID CAN
DAMAGE PAINT AND OTHER MATERIAL.
(1) Put the master cylinder in position on the bottom
pivot pin.
Refer to Figure 3.
(2) Attach the master cylinder to the bottom pivot pin:
S Install the washer.
S Install the cotter pin.
Use a new cotter pin.
(3) Install the top pivot pin:
S Install the pivot pin.
S Install the washer.
S Install the cotter pin.
Use a new cotter pin.
(4) Connect the brake pipe(s) to the master cylinder.
(5) Bleed the brake system. Refer to Paragraph 7.
(6) Do a function test of the brake system.
AIRCRAFT
DA 40 Series
AMM
Landing Gear
Doc # 6.02.01
Rev. 5 32-40-00 Page 207
20 Sep 2007
5. Remove/Install a Brake Cylinder
A. Remove a Brake Cylinder
Detail Steps/Work Items Key Items/References
(1) Remove the 2 bolts which hold the back-plate.
Remove the back-plate.
Refer to Figure 4.
Cut the locking wire.
WARNING: DO NOT GET BRAKE FLUID ON YOU. BRAKE FLUID CAN CAUSE
DISEASE.
CAUTION: CLEAN UP SPILT BRAKE FLUID IMMEDIATELY. BRAKE FLUID CAN
DAMAGE PAINT AND OTHER MATERIAL.
(2) Disconnect the brake pipe from the brake
cylinder.
Catch the brake fluid!
Put caps on all connections.
(3) Remove the pressure plate and the brake cylinder
from the torque plate.
B. Install a Brake Cylinder
Detail Steps/Work Items Key Items/References
(1) Put the brake cylinder and pressure plate in
position on the torque plate.
Use Loctite anti-seize compound 767,
% Loctite 8009 or equivalent on the
locating pins.
(2) Connect the brake pipe to the brake cylinder.
(3) Put the back-plate in position on the brake
cylinder.
(4) Install the 2 bolts which attach the back-plate. Torque: 8.5 to 9 Nm (75 to 80 in.lb).
(5) Lock the bolts with wire.
(6) Bleed the brake system. Refer to Paragraph 7.
(7) Do a function test of the brake system.
AIRCRAFT
Landing Gear
DA 40 Series
AMM
Page 208
20 Sep 2007 32-40-00 Doc # 6.02.01
Rev. 5
Inlet for Right
Brake System
Inlet for Left
Brake System
Parking Brake
Lever
Parking Brake
Valve
To Left Brake
Caliper
To Right Brake
Caliper
Bowden Cable from
Parking Brake Control
Lever
Cable Adjuster
Attaching Bolt
Large Washer
Nut
Control Bulkhead
Control Bulkhead
Swivel Fitting
Figure 5: Parking Brake Valve Installation
AIRCRAFT
DA 40 Series
AMM
Landing Gear
Doc # 6.02.01
Rev. 5 32-40-00 Page 209
20 Sep 2007
6. Remove/Install the Parking Brake Valve
A. Remove the Parking Brake Valve
Detail Steps/Work Items Key Items/References
(1) Remove the pilots' seats. Refer to Section 25-10.
WARNING: DO NOT GET BRAKE FLUID ON YOU. BRAKE FLUID CAN CAUSE
DISEASE.
CAUTION: CLEAN UP SPILT BRAKE FLUID IMMEDIATELY. BRAKE FLUID CAN
DAMAGE PAINT AND OTHER MATERIAL.
(2) Disconnect the Bowden cable:
S Loosen the screw in the swivel fitting.
S Pull the center wire from the swivel fitting.
Refer to Figure 5.
At the bottom of the control bulkhead.
　
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