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Detail Steps/Work Items Key Items/References
Doc # 6.02.01
Rev. 5 28-11-00 Page 203
20 Sep 2007
(9) Gently pull the tank and fuel filler assembly out of
the wing through the wing inboard rib. Move the
assembly clear of the wing and support it on a
clean work bench.
Make sure that the tank does not catch
on the wing ribs. Make sure that you do
not damage the tanks.
AIRCRAFT
Fuel System
DA 40 Series
AMM
Page 204
20 Sep 2007 28-11-00 Doc # 6.02.01
Rev. 5
B. Disassemble the Fuel Tank Assembly
Detail Steps/Work Items Key Items/References
(1) Remove the fuel tank assembly from the wing. Refer to Paragraph 2.A.
(2) Remove the connecting link that attaches the
tank to the fuel filler assembly:
S Remove the 2 nuts and washers from the
bolts.
S Remove the link plate.
S Remove the 2 bolts.
Refer to Figures 1 and 2.
(3) Remove the clips which attach the vent hoses to
the tank.
(4) Remove the worm drive clamps that attach the
flexible coupling to the tank.
(5) Pull the fuel filler assembly away from the tank
until the vent hoses and flexible coupling
disconnect from the tank.
(6) If necessary, remove the clips which attach the
vent hoses to the fuel filler assembly and pull the
hoses from the connectors.
(7) If necessary, remove the worm drive clamp which
attaches the flexible coupling to the fuel filler
assembly and pull the coupling from the fuel filler
assembly connector.
AIRCRAFT
DA 40 Series
AMM
Fuel System
Doc # 6.02.01
Rev. 5 28-11-00 Page 205
20 Sep 2007
3. Assemble/Install the Fuel Tank Assembly
A. Preparation
Detail Steps/Work Items Key Items/References
(1) Examine the fuel tank. Look specially for:
S Damage to the skins and welded seams of
the tank.
S Corrosion.
S Damage/wear to the rubber mounting bands
at the outside of the tanks.
Use a strong light and a magnifying
glass.
(2) Examine the vent hoses which connect the tank
and fuel filler assembly. Look specially for:
S Cuts or damage, specially at the ends where
the attaching clips locate.
S Distortion or cracking.
(3) Examine the flexible coupling. Look specially for:
S Cuts or damage, specially at the ends where
the attaching clips locate.
S Distortion or cracking.
(4) Examine the fuel filler flange. Look specially for:
S Corrosion on the mating faces.
S Cracking around the flange. Use a strong light and a magnifying
glass.
(5) Examine the insides of the tank for cleanliness.
AIRCRAFT
Fuel System
DA 40 Series
AMM
Page 206
20 Sep 2007 28-11-00 Doc # 6.02.01
Rev. 5
B. Assemble the Tank
Detail Steps/Work Items Key Items/References
(1) Install the flexible coupling:
S Push the flexible coupling onto the connector
of the fuel filler assembly.
S Install the worm drive clamps onto the
coupling and tighten the clamps.
Refer to Figure 2.
Make sure that the coupling is correctly
positioned.
% Torque: 2.5 Nm
(2) Install the vent hoses onto the fuel filler
assembly:
S Push the hoses onto the connectors.
S Install the attaching clips.
Make sure that the hose is correctly
positioned.
(3) Connect the tank to the fuel filler assembly:
S Move the tank into position by the fuel filler
assembly. Engage the tank vent connectors
and the flexible coupling connector into their
related hoses/couplings on the fuel filler
assembly.
S Push the tank towards the fuel filler assembly
until the vent hoses and the flexible coupling
are correctly positioned on their related
connectors.
S Install the worm drive clamps that attach the
flexible coupling to the tank connector.
S Tighten the worm drive clamps.
S Install the clips which attach the vent
connecting hoses to the inboard tank
connectors.
The surface of the filler flange must be
parallel with the upper surface of the fuel
tank.
% Torque: 6 Nm
AIRCRAFT
DA 40 Series
AMM
Fuel System
Detail Steps/Work Items Key Items/References
Doc # 6.02.01
Rev. 5 28-11-00 Page 207
20 Sep 2007
(4) Install the connecting link which attaches the tank
to the fuel filler assembly:
S Move the link into position on the connecting
brackets.
S Install the two bolts through the link and the
connecting brackets.
S Install the 2 washers and nuts onto the bolts.
S Tighten the nuts and bolts.
C. Install the Tank Assembly
Detail Steps/Work Items Key Items/References
　
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本文鏈接地址：鉆石40系列AMM 2(24)