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glass.
(5) Examine the insides of the chambers for dirt or
foreign matter.
AIRCRAFT
DA 40 Series
AMM
Fuel System
Doc # 6.02.01
Rev. 5 28-10-00 Page 207
20 Sep 2007
B. Assemble the Tanks
Detail Steps/Work Items Key Items/References
(1) Install the flexible coupling onto the outboard
chamber:
S Push the flexible coupling onto the connector
of the outboard chamber.
S Install the worm drive clamp onto the coupling
and tighten the clamp.
Refer to Figure 2 (Standard Tanks) or
Figure 3 (Long Range Tanks).
Make sure that the coupling is correctly
positioned.
% Torque: 2.5 Nm
(2) Install the flexible vent/balance hoses onto the
outboard chamber:
S Push the hoses onto the connectors of the
outboard chamber.
S Install the attaching clips.
Make sure that the hoses are correctly
positioned.
(3) Connect the inboard fuel chamber to the
outboard fuel chamber:
S Move the inboard chamber into position by
the outboard chamber. Engage the inboard
chamber vent connectors and the flexible
coupling connector into their related
hoses/couplings on the outboard chamber.
S Push the inboard chamber towards the
outboard chamber until the vent hoses and
the flexible coupling are correctly positioned
on their related connectors.
S Install the worm drive clamp which attaches
the flexible coupling to the connector of the
inboard chamber.
S Tighten the worm drive clamp.
S Install the clips which attach the vent
connecting hoses to the connectors of the
inboard chamber.
% Torque: 6 Nm
AIRCRAFT
Fuel System
DA 40 Series
AMM
Detail Steps/Work Items Key Items/References
Page 208
20 Sep 2007 28-10-00 Doc # 6.02.01
Rev. 5
(4) Install the connecting link which attaches the
inboard chamber to the outboard chamber:
S Move the link into position on the connecting
brackets of the chambers.
S Install the two bolts through the link and the
connecting brackets.
S Install the 2 washers and nuts onto the bolts.
S Tighten the nuts and bolts.
(5) Repeat steps (1) through (4) to attach the
outboard chamber to the long range chamber.
Only if the Long Range Tanks are
installed.
C. Install the Tank Assembly
Detail Steps/Work Items Key Items/References
(1) Move the tank assembly into position in the wing. Make sure that the tank assembly is
correctly located.
(2) Install the fuel filler assembly:
S Make sure that the mounting in the outboard
chamber (Standard Tanks installed) or long
range chamber (Long Range Tanks installed)
is correctly aligned with the hole in the top
surface of the wing.
S Install the spacer ring onto the tank filler
mounting.
S Install a new O-ring seal in position over the
spacer ring.
S Install the bonding cable.
S Install the 6 screws which attach the fuel filler
to the outboard tank.
S When all six screws are installed, then tighten
the screws.
If necessary, move the tank assembly
to give correct alignment.
Use a fuel resistant sealing compound
(DP300).
Make sure that the O-ring is correctly
positioned.
At the position noted in 2.A.(9).
Finger tight only.
Tighten opposite screws.
(3) Connect the electrical cable to the fuel probe in
the long range chamber.
Only if the Long Range Tanks are
installed. At the in-line connector.
AIRCRAFT
DA 40 Series
AMM
Fuel System
Detail Steps/Work Items Key Items/References
Doc # 6.02.01
Rev. 5 28-10-00 Page 209
20 Sep 2007
(4) Connect the vent hose and the capillary hose to
the vent outlets:
S If necessary, remove the access panel from
the lower surface of the wing.
S Push the capillary hose onto the overboard
vent pipe.
S Install the clip which attaches the capillary
hose to the pipe.
S Push the vent hose onto the overboard vent
pipe.
S Install the clip which attaches the vent hose
to the pipe.
S Install the access panel.
Refer to Section 52-40.
Refer to Section 52-40.
(5) Attach the bonding cable to the inboard end of
the inboard fuel chamber:
S Put the bolt up through the bonding tag on
the inboard chamber.
S Move the bonding cable into position on the
bolt.
S Install the washer and nut onto the bolt.
S Tighten the bolt.
(6) Connect the electrical cable to the fuel probe in
the inboard chamber.
At the in-line connector.
(7) Connect the electrical cable to the fuel level
sensor in the inboard chamber.
　
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