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from the top of the cockpit.
For access to the front door hinge.
Refer to Section 33-10.
(4) Remove the bolts and washers which attach the
front and rear door hinges to the fuselage.
Hold the door!
(5) Lift the door clear of the airplane.
B. Install the Passenger Door
Detail Steps/Work Items Key Items/References
(1) Put the door in position in the fuselage.
(2) Install the bolts and washers which attach the
front and rear door hinges to the fuselage.
(3) Install the passenger reading light assembly. Refer to Section 33-10.
(4) Install the gas strut:
S Push the gas strut ball end fittings onto the
fuselage gas strut mounts.
S Install the locking clips which lock the ball end
fittings in place.
AIRCRAFT
DA 40 Series
AMM
Doors
Detail Steps/Work Items Key Items/References
Doc # 6.02.01
Rev. 5 52-10-00 Page 205
20 Sep 2007
(5) Close the door.
(6) Operate the door lock:
S Hold the door closed.
S Press the safety button next to the door
handle and push the door handle towards the
door frame.
S Push outwards on the bottom of the door
frame.
When the door is locked, the door
handle must be flush with the door
frame.
(7) Do a test for correct operation of the door
unlocked warning light (DOOR or DOORS).
Refer to Paragraph 6 in this Section.
5. Remove/Install the Gas Spring Strut for the Door
A. Remove the Gas Spring Strut for the Door
Detail Steps/Work Items Key Items/References
(1) Open the passenger door:
S Push and hold the button next to the door
handle.
S Pull the door handle away from the door
frame.
S Lift the door open.
Refer to Figure 4.
(2) Remove the gas strut:
S Remove the locking clips from the gas strut
top and bottom ball-end fittings.
S Pull the gas strut off the ball end fittings on
the fuselage and clear of the airplane.
Hold the door!
AIRCRAFT
Doors DA 40 Series
AMM
Page 206
20 Sep 2007 52-10-00 Doc # 6.02.01
Rev. 5
B. Install the Gas Spring Strut for the Door
Detail Steps/Work Items Key Items/References
(1) Open the passenger door:
S Pull the door handle away from the door
frame.
S Lift the door open.
Refer to Figure 4.
Hold the door!
(2) Install the gas strut:
S Push the gas strut ball end fittings onto the
fuselage gas strut mounts.
S Install the locking clips which lock the ball end
fittings in place.
(3) Close the door.
6. Test the Door Unlocked Warning Light
Detail Steps/Work Items Key Items/References
(1) Make sure that both the front canopy and the
passenger door are fully closed.
Operating handles flush against the
canopy/door frame.
(2) Test the operation of the door unlocked warning
light (DOOR or DOORS) on the annunciator
panel:
S Set the ALT/BAT switch to ON.
S Move the passenger door operating handle
towards the open position.
S Move the door operating handle to the fully
closed position.
% For S/N with the Canopy-Closed Switch installed:
S Move the canopy operating handle towards
the open position.
S Move the canopy operating handle to the fully
closed position.
S Set the ALT/BAT switch to OFF.
Monitor the door unlocked warning light
(DOOR or DOORS) on the annunciator
panel.
The warning light must be off.
The warning light must come on when
the operating handle has moved away
from the door frame.
The warning light must go off.
The warning light must come on when
the operating handle has moved away
from the door frame.
The warning light must go off.
AIRCRAFT
DA 40 Series
AMM
Doors
Doc # 6.02.01
Rev. 5 52-40-00 Page 1
20 Sep 2007
Section 52-40
Access Panels
1. General
The DA 40 has a small number of access panels. Panels which must be used often (for example the
oil filler panel), have quick-release fasteners. Other panels have the usual screws. Refer to Section
71-10 (Lycoming version) or 71-11 (TAE version) for data about the engine cowlings.
2. Description
Figure 1 shows the location of the access panels on the airplane.
Most panels are GFRP moldings. Screws hold the panels in position. There are no special procedures
for removing or installing access panels.
AIRCRAFT
Doors DA 40 Series
AMM
Page 2
20 Sep 2007 52-40-00 Doc # 6.02.01
Rev. 5
Fuel
Tanks
Fuel
Tanks
Main
Landing
Gear
Main
Landing
Gear
Aileron
Bellcrank
Aileron
　
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