61-20-00
Propeller
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(10) Disconnect the cable wire-end from the propeller control lever: S Loosen the nut of the attachment bolt. S Pull the cable clear.
(11) Release the control cable from the anchor point at the control assembly: S Remove the front-adjusting-nut from the cable adjuster. S Remove the washer and move the cable forward and clear of the anchor point. S Remove the rear adjusting nut and washer from the control-cable-adjuster. Make a note of the cable adjustment!
(12) Pull the control cable through the firewall, from the engine-bay side, and clear of the airplane.
B. Install the Propeller Control Cable
Detail Steps/Work Items Key Items/References
(1) Move the propeller control cable into position through the firewall from the engine-bay side.
(2) Install the rear adjusting nut and washer onto the cable adjuster and put the outer cable through the support bracket at the propeller control lever. Refer to Figure 3.
(3) Install the washer and front adjusting nut onto the cable. Adjust the cable to the position noted at Paragraph 3.A.(11).
(4) Pass the cable wire-end through the hole in the attachment bolt at the propeller control lever and tighten the lock-nut. Make sure that the wire-end is fully through the hole in the attachment bolt.
(5) If necessary, for your airworthiness authority, do a second inspection of the engine control assembly.
Doc # 6.02.01 Page 207
Rev. 4 09 Jan 2003
61-20-00
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(6) Install the engine control assembly: S Do a check for loose articles. S Move the engine control assembly into position in the center console. S Loosely attach the knob for the throttle friction adjuster. S Install the four cross head screws which attach the lower-cover-plate to the center console. S Install the two hex-headed bolts which attach the upper-cover-plate to the center console. Specially in the center console. Make sure all the control cables take up the correct position.
(7) Install the knob on the fuel selector valve: S Move the cover plate into position over the selector valve. S Push the selector knob onto the valve shaft. S Install the cross-head screw which attaches the knob to the shaft.
(8) Put the propeller control cable into position through the grommets in the engine-cooling-baffles.
(9) Install the rear adjusting nut and washer onto the cable adjuster at the propeller end of the cable.
(10) Pass the cable adjuster through the support bracket at the propeller governor.
(11) Install the washer and nut to the front of the adjuster.
61-20-00
Propeller
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(12) Install the cable wire-end to the propeller governor: S Push the wire-end through the hole in the attachment bolt, between the governor input lever and the inboard washer. S Make sure that the wire-end is fully through the attachment bolt. S Tighten the lock-nut on the attachment bolt.
(13) Install the firewall feed-thru for the propeller control cable: S Move the split bushes into position around the cable. S Push the split bushes aft into the firewall. S Install the split cover plates over the split bushes and attach to the firewall with pop-rivets. Seal the firewall feed-thru with fire-proof sealant PRC 812.
(14) Adjust the propeller control cable. Refer to Paragraph 4.
(15) If necessary, for your airworthiness authority, do a second inspection of the propeller control system and any other control system you disconnected.
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