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engineering personnel provides limited validation data. A successful OT&E program
includes training in normal operation, support, and emergency procedures. Most systems
have some residual risk (i.e., high voltages, RF energy, hot surfaces, and toxic materials)
that must be reflected in the training program. Personnel must receive training in how to
handle the residual hazards. Also, emergency procedures are developed to minimize the
impact of system failures. Personnel must be trained in these procedures. Safety must
review all operations and emergency procedures to ensure the adequacy of the procedures
and training.
11.5.2 Adequate documentation is required for correct operation and
support of a system.
Personnel must rely on manuals to supplement their training. These manuals must be
accurate and include comprehensive information on safe operation and support of the
system. Manuals must be reviewed prior to the start of the test to ensure that safety
portions are complete and provide adequate instructions, cautions, and warnings to
protect personnel and equipment.
FAA System Safety Handbook, Chapter 12: Facilities Safety
December 30, 2000
Chapter 12:
Facilities System Safety
12.1 INTRODUCTION ....................................................................................................................... 2
12.2 NEW FACILITY SYSTEM SAFETY ....................................................................................... 4
12.3 EXISTING FACILITIES........................................................................................................... 7
12.4 FACILITY SYSTEM SAFETY PROGRAM.......................................................................... 9
12.5 ANALYTICAL TECHNIQUES............................................................................................ 13
12.6 FACILITY RISK ANALYSIS METHODOLOGY................................................................. 20
12.7 HAZARD TRACKING LOG EXAMPLE................................................................................ 31
12.8 EQUIPMENT EVALUATION AND APPROVAL................................................................. 31
12.9 FACILITY AND EQUIPMENT DECOMMISSIONING .................................................... 32
12.10 RELATED CODES ................................................................................................................. 33
12.11 TECHNICAL REFERENCES................................................................................................ 35
FAA System Safety Handbook, Chapter 12: Facilities Safety
December 30, 2000
12 - 2
12.0 Facilities System Safety
12.1 Introduction
The purpose of facility system safety is to apply system safety techniques to a facility from its initial design
through its demolition. This perspective is often referred to as the Facility Acquisition Life Cycle. The
term “facility” is used in this chapter to mean a physical structure or group of structures in a specific
geographic site, the surrounding areas near the structures, and the operational activities in or near the
structures. Some aspects that facility system safety address are: structural systems, Heating, Ventilation,
and Air-conditioning (HVAC) system, electrical systems, hydraulic systems, pressure and pneumatic
systems, fire protection systems, water treatment systems, equipment and material handling, and normal
operations (e.g. parking garage) and unique operational activities (e.g. chemical laboratories). This Life
Cycle approach also applies to all activities associated with the installation, operation, maintenance,
demolition and disposal rather than focusing only on the operator.
Facilities are major subsystems providing safety risks to system and facility operational and maintenance
staff. Control of such risks is maintained through the timely implementation of safety processes similar to
those employed for safety risk management for airborne and ground systems. MIL-STD-882, Section 4
“General Requirements” defines the minimum requirements of a safety program. These requirements define
the minimum elements of a risk management process with analysis details to be tailored to the application.
12.1.1 Facility Life Cycle
System Safety techniques are applied throughout the entire Life Cycle of a facility as shown in Figure 12-1.
There are four major phases of a facility's Life Cycle. They are:
·  Site Selection (Pre-Construction)
·  New Facility (Design and Construction)
-  Structure
-  Equipment
·  Existing Facility (Design and Construction)
-  Structure Re-Engineering
-  Equipment Re-Engineering
·  Facility and Equipment Decommissioning
 
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