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LIST OF ILLUSTRATIONS................................................................................................................................7
LIST OF TABLES...............................................................................................................................................8
INTRODUCTION.................................................................................................................................................9
1.0 MANUAL INTRODUCTION...................................................................................................................9
1.1 General introduction (How to Use):....................................................................................................9
1.2 Acronyms, Abbreviations, and Symbols:.........................................................................................10
1.3 Standard Torque Values:...................................................................................................................11
1.4 Documents required:.........................................................................................................................11
1.5 Consumable Products:......................................................................................................................11
DESCRIPTION AND OPERATION...................................................................................................................12
2.0 R-134a AIR CONDITIONING SYSTEM DESCRIPTION AND OPERATION......................................12
2.1 General:...............................................................................................................................................12
2.2 System Description and Operation:..................................................................................................13
2.3 System Component Description and Operation:.............................................................................14
TESTING AND FAULT ISOLATION.............................................................................................................1001
3.0 R-134a AIR CONDITIONING SYSTEM COMPONENT – TESTING AND FAULT ISOLATION.....1001
3.1 General:...........................................................................................................................................1001
3.2 Compressor Drive Module Assembly / Condenser Blower Assembly testing procedures:....................................................................................................................................1001
3.3 Evaporator Module Assembly testing procedures (refer to Figure 10003):.............................1002
3.4 Compressor Drive Motor and Condenser Blower Motor Brush testing procedures:..............1002
3.5 System Leak Check testing procedure:.......................................................................................1004
3.6 Fault Isolation (trouble shooting):................................................................................................1006
SCHEMATIC AND WIRING DIAGRAMS......................................................................................................2001
4.0 R-134a AIR CONDITIONING SYSTEM SCHEMATIC AND WIRING DIAGRAMS.........................2001
4.1 R-134a Refrigerant Flow Schematic:............................................................................................2001
4.2 R-134a System Electrical Schematic:...........................................................................................2002
DISASSEMBLY............................................................................................................................................3001
5.0 R-134a AIR CONDITIONING SYSTEM COMPONENT - DISASSEMBLY......................................3001
5.1 General:...........................................................................................................................................3001
5.2 Receiver Dryer disassembly procedures:....................................................................................3002
5.3 Compressor Drive Module disassembly procedures (refer to Figure 10001):.........................3002
5.4 Evaporator Module disassembly procedures (refer to Figure 10003):......................................3005
5.5 Condenser Blower Assembly disassembly procedures (refer to Figure 10002):....................3006
CLEANING...................................................................................................................................................4001
6.0 R-134a AIR CONDITIONING SYSTEM COMPONENT – CLEANING PROCEDURES.................4001
6.1 General:...........................................................................................................................................4001
6.2 Compressor Drive Module cleaning procedures:........................................................................4002
　
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